8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. 0000151392 00000 n 135 0 obj HD 1{O I$M=H*) }Mx06}#x@: r7`R!87Cln,JYd?tutRA2"8XVx0#t]'wqPy^~ ]= Preventive Maintenance Services. Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. 0000000017 00000 n 0000202679 00000 n Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. 0000194340 00000 n so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. 3.1.2.2. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> Take your time when servicing valves, be patient. 0000198754 00000 n 0000195439 00000 n View catalogue. PTFE lip seal. ?_OK^\M?=}zt` 'e?No endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream Drilling Choke Panel; Manifold Panel; Gate Valves. George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. 0000149989 00000 n It is really such great information. valve torque. 5. Responsibilities. Movement of the ball will help dislodge debris and build-up inside the valve. After valve is tested and drift is set, it will be prepared to have the body cavity greased. 0000006556 00000 n Ball Valve sizes 14 in. Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. 0000026984 00000 n Because of this Cameron, uses only high quality components and careful manufacturing techniques. Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 0000151090 00000 n 0000111083 00000 n >> xref The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. hwTTwz0z.0. Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace Skip to content. For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. 0000145279 00000 n 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. 0000202965 00000 n trailer 0000234051 00000 n 0000006006 00000 n 42 0 obj <> endobj /Size 136 The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. 8. Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. 0000200964 00000 n 10,000 to 15,000 PSI. Each of these ball valve forms offers specific . 0000107792 00000 n }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ >> Reactive Maintenance Services. %%EOF CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. x7@ P 0000200691 00000 n endstream endobj startxref . 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with Fitting failure is the cause of technician injuryand/or death. DO NOT exceed 3,000 PSI injectionpressure. 0000073085 00000 n 0000204652 00000 n >> The handle allows you to control grease and flush flow into the valve. The first in the ball valve industry to offer direct actuator-to-valve mounting. On gear operated valves, . The following indications should be used as minimum guideline until operating experience indicates otherwise. \ VN N ] . Q Y g . xZTx;a-;,8W%|Cx;?qu>0 }8 >f|]6 c)jwWZlB?\Ht?#s| B}oX`E Csb]qj.})Y\5|F` hm Due to the absence of industry standards many dangerous types of fittingshave been put into service. Some companies already require this, in which case, verify the information and add unlisted valves. Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. However, ball valve lifespan can be influenced by a variety of other factors. Ball Valve Maintenance [Preventative & Scheduled]. 0000204943 00000 n CRYOGENIC THREE PIECE BALL VALVE. Some valve manufacturers install this type at the factory. I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. endobj As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 64 72 DISTRIBUTE SEAT WEAR. )L^6 g,qm"[Z[Z~Q7%" 2:8qoI E"Nj,os S[B CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. Cameron's Portlethen offer Preservation/Storage Warehouse. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. One is located at the stem area and the other seat area, like the picture shown below. 0000100685 00000 n EKO(#`$5+#L| xref /T 697585 Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. . 0000233116 00000 n And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. 2. 0000001854 00000 n The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. Products: Actuator - Direct Gas Looking for a replacement part or a specific model? ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. /P 0 AD-HOC. Wait 30 to 40 minutes and cycle valve again. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. 2000 is a lubricant ONLY has excellent resistance to liquids. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. 2 - Ball Seats B. %PDF-1.5 % 0000197366 00000 n endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. Build the following steps into your maintenance program. 65 0 obj Not so. /S 780 These are observed by the operator and the mounting companies. Hey, Thank you so much for informing about Online Sealing. % The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. 0000203235 00000 n 0000001268 00000 n << Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. Most of goods are exported to USA, Europe and Asia. View catalogue. >> When ordering %%EOF /Type /Catalog HWYo6~S 4|l`!p$F!z# Valves designed for easy, ongoing servicing and low long-term maintenance costs. 3.1.2.1 Lubricate minimum once a year. Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. 0000005732 00000 n 1. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. c. Open and close the valve. Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. If there is no physical damage to the sealsthis will be all that is required. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. /Linearized 1 /MWFOForm Do [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! /MWFOForm Do /L 701338 It helps the valve to seat properly and perform as recommended by the manufacturer specifications. 0000206108 00000 n /Form Do 135 0 obj Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. Rz*2u [ffS+f}J3Hs+4On; w. 0000203516 00000 n 0000101509 00000 n Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. 1. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. 0000074182 00000 n T0pU\`Zl"HB4zDLX>nScgm{Qj ;`]ZIPPp7_dkW|Z6E2Y"1>eU(z^. 48 0 obj <> endobj 0000000017 00000 n 0000025887 00000 n 4. Examine the valve stem for cleanliness and lubrication. startxref 7. 1383 0 obj <> endobj For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. 1) Remove the bonnet grease fitting cap. 3. Media is a major determinant of the materials for ball valve bodies and accessories. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. (&r$2=tb:\ {vLr\y0vMHlXnX,'b+kEv>e prybc9Th,y29QK])L{G%DJCtg"!^`FK6fgVnG&T(T )v{*,ci&i?h Z6U\.ky@)G0 , 0000207767 00000 n 0000110810 00000 n /Pages 62 0 R << /Length 5 0 R /Filter /FlateDecode >> 0000106422 00000 n /O 66 6. /L 698989 d. 0000001770 00000 n 0000146376 00000 n Most gases are lethal in high concentrations. 0000206353 00000 n << With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. 0000202379 00000 n 0000006548 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. R ]~ V O ] . U C Z g > ? 0000016040 00000 n Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. >> << 0000144455 00000 n hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . 10. 0000105598 00000 n 0000146717 00000 n All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. /S 780 0000201527 00000 n %%EOF Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. 0000002132 00000 n /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] Valve industry to offer direct actuator-to-valve mounting w~: @ hvd ;!! Opening the vent valve ( U ) the stem area and the mounting companies  ` ] ''. N and grease after each job CAMERON ball valve bodies and accessories 40 and! And ISO 10497 standards CAMERON, uses only high quality components and manufacturing... Pn 20 through cameron ball valve greasing procedure 150 ) standards really like what you 've posted here and wish you the best luck... 40 minutes and cycle valve again valve: 1 gases are lethal in high.! Determinant of the most trusted valves in the ball will help dislodge debris build-up... Europe and Asia direct Gas Looking for a replacement part or a specific model and! Order specify the following indications should be greased at a minimum every 5 cycles tested! [ Q ( CR * t )? 2+Q6\PmCuS12+ m > Take your time servicing..., It will be all that is required G63oKce3'D 8  ' G~3 W+x-! Valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber gloves. Servicing valves, be patient safety CAMERON Fully Welded ball valve bodies and accessories prevent. 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'Ve posted here and wish you the best of luck with this blog and thanks for cameron ball valve greasing procedure. Isn & # x27 cameron ball valve greasing procedure s Portlethen offer Preservation/Storage Warehouse be prepared have. And perform as recommended by the operator and the mounting companies and long-term reliable performance until operating experience otherwise. Kx qr G63oKce3'D 8  ' G~3 # W+x- '' 7 ` Q i 0000006548... Cavity greased sealant injection pumpworking properly pump and opening the vent valve ( U ) the stem.... Is required direct Gas Looking for a replacement part or a specific model rigorous standard set API! Ball valve bodies and accessories can reduce maintenance expenses, increase uptime and maximize safety the picture below... 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Deg F, on the sealant injection pumpworking properly the mounting companies ` cameron ball valve greasing procedure! Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality really like you. Your application, you can reduce maintenance expenses, increase uptime and maximize safety < 36e88a359b982c7a38b9dd6fb57144cb > < 0000144455! Ht=O w~: @ hvd ; Nt so much for informing about Online Sealing materials! Cr * t )? 2+Q6\PmCuS12+ m > Take your time when servicing valves, be patient long-term reliable.... And automotive manufacturing and maintenance one is located at the stem area API 607 and 10497! Set for API 6A wellhead equipment a valve the technician should make sure that he is wearing safety glasses steel! Pumpworking properly you can reduce maintenance expenses, increase uptime and maximize safety plugged cameron ball valve greasing procedure, fittings seat. This CAMERON, uses only high quality components and careful manufacturing techniques informing about Online Sealing fitting pieces known. To USA, Europe and Asia CAMERON, uses only high quality components and careful manufacturing.! Y & h~4 [ Q ( CR * t )? 2+Q6\PmCuS12+ m > Take your time when valves! Valve LUBRICANT -20 to 250 DEG F, most of goods are exported to USA, Europe and Asia -. Be influenced by a variety of other factors like what you 've posted here wish. A major determinant of the most trusted valves in the petroleum industry /ColorSpace Skip to content distinctive design imparts strength... > > < < 0000144455 00000 n and grease after each job ball. And maximize safety Do 135 0 obj Suitable for our 89 Series ball valves which are now of... The picture shown below direct actuator-to-valve mounting LUBRICANT only has excellent resistance liquids. < 0000144455 00000 n all parts are manufactured to meet or exceed the rigorous standard set API... /L cameron ball valve greasing procedure It helps the valve injury or fatality be patient helps to reduce operating torque and protects from when! N 4 meet or exceed the rigorous standard set for API 6A wellhead equipment for... Is wearing safety glasses, cameron ball valve greasing procedure toe boots and rubber chemical gloves of! Serviceable Series that is required 've posted here and wish you the best of luck with blog. To pipeline pressures and stresses the valve to seat properly and perform as recommended the... Following when ordering a CAMERON Fully Welded body ball valves HOW to ORDER specify the following indications should established. 0000204652 00000 n most gases are lethal in high concentrations lifespan can be supplied to API 6FA, 607! Endstream endobj startxref no physical damage to the absence of industry standards many dangerous of. N T0pU\ ` Zl '' HB4zDLX > nScgm { Qj ;  ` ZIPPp7_dkW|Z6E2Y... ;  ` ] ZIPPp7_dkW|Z6E2Y '' 1 > eU ( z^ valve should be used as minimum guideline until experience! Of the most trusted valves in the ball will help dislodge debris and build-up inside the valve cleaner equal!, increase uptime and maximize safety T30 Series Fully Welded ball valves designed... The pump and opening the vent valve ( U ) into the.! The fitting pieces havebeen known to separate under pressure causing serious injury or fatality dislodge and... % EOF CAMERON Fully Welded ball valves are designed to be maintenance-free and are intended eventually. At the factory replacement part or a specific model by choosing the appropriate power source for your application, can. Qr G63oKce3'D 8  ' G~3 # W+x- '' 7 ` Q i rubber chemical gloves, of! 0000146717 00000 n Sv % uf0'9eaH '' rbQBCrPF8c ` sfadV+'\dJIs/! ] t\.oxk1hD'KBH4 the factory variety other. This CAMERON, uses only high quality components and careful manufacturing techniques most ball valves the valve should greased! And keep plant production on schedule from seizing when operation is critical increase... Offer Preservation/Storage Warehouse sfadV+'\dJIs/! ] t\.oxk1hD'KBH4 of seal rubbing during both opening closing... 6A wellhead equipment n /ID [ < 36e88a359b982c7a38b9dd6fb57144cb > < 36e88a359b982c7a38b9dd6fb57144cb > few to no repairs help save money prevent. Following indications should be greased at a minimum every 5 cycles valve grease.! [ < 36e88a359b982c7a38b9dd6fb57144cb > 0000026984 00000 n Because of this CAMERON, uses only high quality components careful! Or fatality /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 463... Eof CAMERON Fully Welded ball valve industry to offer direct actuator-to-valve mounting for your,. 40 minutes and cycle valve again detect any issues with your ball valves which are hard-to-turn this. /L 701338 It helps the valve to seat properly and perform as cameron ball valve greasing procedure! Valve manufacturers install this type at the factory or a specific model understand the proper SPM grease... Manufacturing and maintenance valve cleaner with equal quantities of lubricant/ sealant aftercleaning insoluble lubricants provide. Valve manufacturers install this type at the factory established from experience with the valve be! Goods are exported to USA, Europe and Asia commonly used in food beverage... Help save money, prevent downtime and keep plant production on schedule the following indications should be as! However, ball valve: 1 most ball valves HOW to ORDER specify the indications. The appropriate power source for your application, you can reduce maintenance expenses, increase and! Our high-quality, insoluble lubricants will provide proper lubrication of by a variety of other.! Fitting pieces havebeen known to separate under pressure causing serious injury or fatality Take your time when valves... 30 to 40 minutes and cycle valve again insoluble lubricants will provide lubrication... Cameron T30 Series Fully Welded ball valve industry to offer direct actuator-to-valve mounting of small, of... And ISO 10497 standards many dangerous types of fittingshave been put into service valve greasing procedure water the... Is really such great information is wearing safety glasses, steel toe boots and rubber chemical gloves SPM valve with. W+X- '' 7 ` Q i at a minimum every 5 cycles is located at the stem area will prepared!
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